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J. Vac. Sci. Technol. B 27, 2958 (2009); http://dx.doi.org/10.1116/1.3245990 (4 pages)

Low-cost interference lithography

Corey P. Fucetola, Hasan Korre, and Karl K. Berggren

Research Laboratory of Electronics, Massachusetts Institute of Technology, Cambridge, Massachusetts 02139

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(Published online 3 December 2009)

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The authors report demonstration of a low-cost ( ∼ 1000 USD) interference lithography system based on a Lloyd’s mirror interferometer that is capable of ∼ 300 nm pitch patterning. The components include only a 405 nm GaN diode-laser module, a machinist’s block, a chrome-coated silicon mirror, substrate, and double-sided carbon scanning electron microscopy (SEM) tape. The laser and the machinist’s block were assembled in a linear configuration, and to complete the system, the mirror and substrate were taped to perpendicular surfaces of the machinist’s block. Approximately 50 silicon substrates were prepared, exposed, and developed, after which some were inspected in a SEM. The associated laser spectrum was also measured, enabling calculation of the laser’s fringe visibility as it varied along the substrate surface. To compare the exposed resist pattern to the fringe visibility, the authors measured the first order diffraction efficiency as a function of position along the grating surface. Their measurements indicated that artifacts seen in both the optical spectrum and resulting grating patterns arose from the laser diode source, thus improving the source characteristics will be the topic of future work.

© 2009 American Vacuum Society

ACKNOWLEDGMENTS

The authors would like to acknowledge Tim Savas and Thomas O’Reilly for their helpful discussions about the diffraction grating artifacts, Jeremy Johnson for his help in measuring the optical spectrums, and Maria Csete for her help in setting the polarization of the interferometer. Funding for this project was provided by the Singapore-MIT Alliance.

Article Outline

  1. INTRODUCTION
  2. APPARATUS AND PROCEDURES
  3. RESULTS AND ANALYSIS
  4. DISCUSSION AND SUMMARY

KEYWORDS and PACS

PACS

  • 81.16.Nd

    Micro- and nanolithography

  • 81.16.Rf

    Micro- and nanoscale pattern formation

  • 85.40.Hp

    Lithography, masks and pattern transfer

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PUBLICATION DATA

ISSN

1071-1023 (print)  
1520-8567 (online)

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